Refer to figure 12 for valve body spring specifications. Zf 5hp19 transmission valve body upgrade pressure regulator. Refer to figure 112 for channel plate screen location on the upper. The most common complaint after major re pair is fast, early shifts even with hard throttle. Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom.
Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. The overall seal heights on these vary depending on application. Servooperated 22way solenoid valves for steam type. We start the build with known good tested 47re automatic core and modify them to run in full manual mode with a forward pattern ratchet shifter. The detailed steps below correlate to the quick guide steps. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. In the left screen you can drag the map around to find your product based on the technical overview. Zf 5hp24 automatic transmission spare parts catalog 5hp24 technical information continued 5hp24 general transmission oil filling procedure continued continues from previous page oil emerges at oil temperature below 95. You can either remove them one by one, or clear all filters using the button below. This protocol insures that the customer gets the highest quality product each and every time.
Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. In this video i go over 2 areas of the valvebody that are critical areas to check. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. A check ball which had worn past its limit causes high pressure in the valve body which damages clutch and other components in the transmission or so i read toolsequipment required torx 27 bit mm socket 14 mm hex key cut or 58 coupling nut 17mm hex key or. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Zf 5hp19 valve body additional information youtube. This upgrade kit works perfectly, i save a lot of money. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. Add a pdf to your office file office support microsoft office support. Refer to figure 14 for lower rear v alve body exploded view and identification of valves.
Refer to figure for solenoid body screen and retainer locations, and to figure 14 for the manual valve body retainer locations. Do not tighten the screws before the valve body is flush with the main casing. Zf 6hp19 6hp28 transmission failures due to bad valve body. Refer to figure 108 for lower rear valve body exploded view and identification of valves. These transmissions appear to have a high amount of failures due to valve body failures. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. Atsg blog fnr55nr5 secondary valve body variations.
Valve body tocase bolts 18 ftlb fluid chart recommended capacities. The valve body has an added control valve for the reduction band and an added failsafe c valve. Basically, you are looking at a valve body kit of over 600 euros. The process for including pdf information in the body of an email varies.
Full manual valve body muldoons diesel performance. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Differential 274 273 698b 290 725 793 074 269 278 279 710 207 795 304 759 780 rear cover 730 pinion 274 273 381 698 899 7 276 280 281 712 208 796 074 066 774. Proprietary cleaning process removes all metal and clutch particles by using an automated valve body wash machine. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Ensure the correct location of the valve body in the housing. View profile view forum posts private message junior member join date mar 2014 posts 11 post thanks like zf 5hp24 valve body fault hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Oct 03, 2015 in this video i go over 2 areas of the valvebody that are critical areas to check. These 6hp19 6hp28 models show a common issue with the valve body causing clutches.
View pdf files in firefox firefox help mozilla support. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Click on a productnumber to see the pricing, stock and detailed information. Installation hold valve body cam downward and install throttle cable in slot. Zf 5hp24 oem rebuilt, updated valve body revmax converters. Replacing the drum without attending to the root cause will invariably see the drum break again. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. No yes allow time for excess oil to drip then install fill plug pos. Refer to figure 107 for lower front valve body exploded view and identification of valves.
Each revmax valve body has a predetermined protocol that is followed for each valve body type. Transtec brand automotive replacement parts 32,086 views. Zf 5hp24a automatic transmission spare parts catalog. Solenoid name year zf part number description mv1 all years 0. Volkswagen and audi cars use a 6 speed transmission on many newer models. The component and the solenoid application charts for mitsubishi, pre07 hyundai and pre06 kia models are found in figure 4. Sales information 5 speed transmission parts zf services north america, llc. Zf5hp24 solenoid identification default description. Valve body and separator plate upgrade drill out second, third, and fourth gear feed holes to the recommended size for the desired shift firmness. Its easy to add annotations to documents using a complete set of commenting. Learn how to get pdf files to open in the firefox window and fix common problems like blank pages and files downloading instead of opening. We have had may folks asking about the fnr55nr5 transmission. This is what makes a revmax zf 5hp24 valve body superior to the rest. In the world of racing and pro street, having the right gear at the right time makes all the difference.
Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Zf 4hp22 transmission repair manual pdf epcatalogs. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. The 20% of the springs i could order per piece, have all been slotted into that valve body. Turbo action cheetah xtremeaction valve bodies 17875xa. I have stripped out the valve body on the transmission, and found the upper casting to have a crack in it, common issue evidently. Click on a part number to view part variations, pricing, and availability. Remove valve body replace valve body parts replace orings install valve body install filter install oil pan fill with engine off, start engine and fill with engine on testdrive for whine check for leaks wait for transmission to cool down to below 20c top up when transmission is. The spring dimensions listed in figure 12 were observations from only one valve body, and may vary from one model to another. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. The modern automatic transmission dl501 is developed by audi ag for allwheel drive vehicles with longitudinal arrangement of the power unit.
The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Zf 6hp19 6hp28 transmission failures due to bad valve. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. Our full manual valve bodies can be used in 47rhre or 48re transmissions. Our full manual features 2nd gear lockup locks torque. Zf 5hp19 automatic transmission spare parts catalog. Ensure kickdown switch wire is not pinched under valve body assembly. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Please specify if you have a 47rh or 48re when ordering.
Portable document format pdf files allow users to create secure, professional. Verify signatures of electronically signed documents using the external tool listed below. Early forms of this transmission were first introduced in 1980 and it was produced through to 2003. Wear in the pressure regulator bore of the zf 5hp24 transmission can cause pressure spikes which result in input a clutch drum breakage. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Open the email and paste by holding down the control key and then v, or. There was a small amount of fine metallic dust found on the magnets in the sump, i would not say excessive. Sk01 kit pressure regulator valve oversize require tool 4f27e. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Just remove 4 bolts, and you can change the actuator on any unibody valve without. Mar 06, 2015 6hp26 pdf 6hp26 pdf 6hp26 pdf download. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Zf 5hp24 automatic transmission spare parts catalog. Our full manual valve body always starts life as a 47re core.
Each valve body is made of dezincification resistant brass and the valve seats are made of stainless steel. The solenoid part number is molded onto the plastic connector at the end of the solenoid. Zf5hp24 parts whatever it takes transmission parts. Spring installs into the case, followed by the thermal. Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet shell 1st reverse clutch bell housing intermediate servo linkage e park pawl front ring gear. Aug 19, 2015 additional information about the channel plate components of the zf 5hp19 transmission. Zf suggests this be replaced on every valve body rr. With acrobat reader dc, you can do more than just open and view pdf files. Turbo action cheetah xtremeaction valve bodies put the driver in control with extreme, positive shifts for maximum et gains. Valve group 3way2position, 5way2position, 5way3position construction spool type series 3 and 4, poppet type series 1 mounting mounting holes in valve body materials anodyzed aluminum body, stainless steel spool, bunan seals, brass poppet series 1 threaded port sizes 18 and 14 nptf installation manifold, or single panel mount. Make sure you are using the latest design for your application.
Id like a fully rebuilt valve body in my almostcompletelyoverhauled spare transmission. Sonnax transmission parts for zf zf5hp19 applications. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Zf 5hp24a automatic transmission spare parts catalog table. To do this, put measuring bar 5p01 000 330 on the edge of the cylinder for brake f. The later hyundai and kia version uses the same six solenoid valve. Toyota gm tiv atf approximate capacity, complete overhaul 7. For outlook, click inside of the body of an item, such as an email message or calendar event. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue.